Join Date: Jun 2009
Location: N. Las Vegas, NV
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I worked on my cousin's forks off his XR650R years ago. I only revlaved/resprung, so can't comment on anything else, but they did have to come completely apart. Don't really remember any big issues with them, they came apart pretty easy. What ever forks you are trying to rebuild, I would get the service manual for that model or search for a "how to" on line.
2004 TRX450R, 2008 TRX700XX
(BITD #639 Quad Ironman Expert)
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