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eric, your comment just made me realize something, there is a 0.004 difference in the piston and cylinder diameter but that is a 0.002 clearance on all sides, which puts it within spec, with that being said everything will be spot on after i gap the rings today.thanks for your help, the smallest input can sometimes solve a problem.i guess with all of the measuring i was doing, i overlooked splitting the difference for the wall clearance.